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Helsing

Senior Manufacturing Engineer

Martinsburg, WV; Martinsburg, WVUnited States
Senior · Production Operations
POSTED 29 SEPTVERIFIED 43M AGO
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Pay · market
$160k–$212k
p25–p75 · n=3163
Open for
35d
since 29 Sept
Visa
UK
licensed sponsor
Hiring · 30d
159
+2 net · open roles

Who we are

Helsing develops artificial intelligence-enabled capabilities to protect and defend democracies. We are growing our US operations, cultivating an ambitious and committed team of mission-driven professionals to apply their skills to solve challenging problems.

The role

We are seeking an experienced Senior Manufacturing Engineer to help stand up our brand-new manufacturing facility in Martinsburg, West Virginia, and to help write the next chapter of our company's growth story.

This is more than a job; it's a rare opportunity to build a factory from the ground up. As a founding member of our manufacturing engineering team, you'll own the design and implementation of process flows, tooling, and equipment that will bring our production line to life — working hands-on from concept through startup and steady-state production.

The day-to-day

Process & Production Line Development

  • Design, build, and continuously improve manufacturing process flows for new and existing product lines.
  • Develop and implement standard work stations, work instructions, and standardized processes to ensure repeatable, high-quality production.
  • Concept, plan, and design custom tooling, jigs, and fixtures to support efficient and ergonomic manufacturing operations.
  • Design and build custom test stands and fixtures to support product validation and end-of-line testing.
  • Lead the procurement of capital equipment, tooling, and fixtures, from specification and vendor selection through installation and qualification.

Factory Standup & Production Support

  • Manage the timeline and budget for manufacturing engineering workstreams as part of the broader factory standup effort.
  • Support the startup, ramp, and stabilization of production lines, including troubleshooting equipment, tooling, and process issues in real time.
  • Set up and configure MES (Manufacturing Execution System) processes and work instructions to support production tracking, traceability, and quality control.
  • Partner with Supply Chain to ensure tooling, equipment, and materials are procured and delivered on schedule to support production timelines.
  • Collaborate with Quality to build in process controls, inspection points, and validation steps that meet product and regulatory requirements.
  • Work closely with Production to ensure process designs translate into safe, efficient, and scalable operations on the floor.

Cross-Functional Collaboration

  • Serve as a key technical point of contact between Manufacturing Engineering, Supply Chain, Quality, and Production teams throughout the factory standup.
  • Support continuous improvement initiatives (Lean, Six Sigma, or similar methodologies) as the factory matures from startup to full-rate production.
  • Document processes, tooling designs, and lessons learned to build institutional knowledge as the site scales.

You should apply if you

  • BS degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field
  • 5–10 years of experience in manufacturing engineering, ideally within aircraft or automotive production environments
  • Demonstrated experience designing custom tooling, fixtures, and test stands
  • Experience building manufacturing process flows and standard work stations from the ground up
  • Hands-on experience procuring manufacturing equipment and managing vendor relationships
  • Experience setting up MES systems from a process and work instruction perspective
  • Strong project management skills, with experience managing timelines and budgets in a fast-paced environment
  • Comfortable working cross-functionally with Supply Chain, Quality, and Production teams
  • Excellent problem-solving, communication, and organizational skills
  • U.S. citizenship required

Note: We encourage you to apply even if you don’t meet all the listed qualifications; ability and impact cannot be summarized in a few bullet points.

Nice to Have

  • Prior experience in drone, UAS, or aerospace/defense manufacturing
  • Experience standing up a greenfield manufacturing facility
  • Lean Manufacturing, Six Sigma, or continuous improvement certifications
Source · HelsingFirst seen 2 NovOriginal ↗