Senior Mechanical Design Engineer
About Re:Build
At Re:Build, our mission is to ensure the next generation of important products are made, at scale, in America. We are laying the foundation for a better future for our customers, employees, and communities by revitalizing America's manufacturing base and creating meaningful jobs across the country, including in historically deindustrialized regions.
We operate an advanced, end-to-end manufacturing platform that partners with industrial companies and innovators to take products from first concept to full-scale production in critical verticals including aerospace and defense, electrification, medical, energy and environment, and robotics and automation.
The way we operate is as important as the work we do. It's guided by The Re:Build Way, 16 principles that shape how we collaborate with each other, partner with our customers and vendors, and contribute to the communities where we operate. (link to The Re:Build Way principles)
About Re:Build Optimation
At Re:Build Optimation, we specialize in delivering custom-engineered process equipment and automated systems to clients across the globe. With nearly 40 years of experience in complex chemical process systems, we have built a reputation for precision, reliability, and innovation. Our multidisciplinary team of 70+ engineers, designers, and programmers, combined with 150,000 square feet of fabrication space and over 70 skilled tradespeople, allows us to provide full turnkey solutions—from initial concept through fabrication, installation, and commissioning.
As part of Re:Build Manufacturing, we leverage the strength of a national industrial powerhouse while maintaining the agility and personalized service of a niche firm. We serve industries ranging from traditional and green energy to chemicals, pharmaceuticals, food & beverage, glass, and advanced manufacturing, offering tailored solutions that optimize efficiency and performance.
At Re:Build Optimation, we believe in a collaborative approach, working closely with our clients to develop solutions that align with their unique operational goals. Our deep industry expertise and end-to-end capabilities make us the ideal partner for companies seeking cutting-edge automation, process control, and engineered systems.
Who We Are Looking For
We are looking for an experienced Senior Mechanical Design Engineer who owns the engineering behind custom process equipment and stays hands-on in the model. You design skid-based, modular and containerized systems in 2D and 3D, back them with calculations and analysis, and take them from concept to a validated, buildable design.
Whether your background is in process equipment, pressure vessels and heat exchangers, industrial machinery or engineering services, you make sound engineering calls, balance performance with manufacturability and cost, and know when to bring in specialists.
You are comfortable working directly with clients. You communicate clearly, ask the right questions, and synthesize their input into clear, documented project requirements and a design basis the team can build from.
This position is based onsite in Rochester and/or Rush, NY, with occasional travel to customer and supplier locations, typically less than 25%.
What You Get To Do
- Lead the mechanical design of industrial process systems, especially skid-based and modular equipment, from requirements through release, commissioning support and handoff.
- Model and manage SolidWorks parts, assemblies, weldments and sheet metal, and AutoCAD 2D/3D layouts.
- Develop general arrangements, equipment layouts, fabrication and assembly drawings, and bills of material.
- Define technical requirements, design bases and specifications with clients and the project team.
- Perform engineering calculations, and select and size equipment such as pumps, heat exchangers, vessels, tanks, valves and drives.
- Run simulation and analysis (FEA, structural, thermal, pipe stress) and ensure designs meet ASME B31.3, ASME Section VIII, and client requirements.
- Lead technical design reviews, evaluate design solutions, and provide guidance to project teams and customers.