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Astro Mechanica

Senior Build Engineer, Airframe Composites Manufacturing

San FranciscoUnited States
Senior · FullTime · Manufacturing
POSTED 8 SEPTVERIFIED 59M AGO
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Pay · posted
$150k–190k
mkt median $207k
Open for
56d
since 8 Sept
Hiring · 30d
44
0 net · open roles

ABOUT US

Astro Mechanica is a vertically integrated aerospace company developing a scalable technology platform to power critical infrastructure, mission operations, and the future of flight. We apply aerospace engineering and quality standards across our products, delivering high performance, reliability, and efficiency for the most demanding operating environments. Astro Mechanica is backed by leading venture and strategic investors, including Andreessen Horowitz (a16z), Giant Step Capital, United Airlines Ventures, and Voyager Ventures.

WHO WE ARE

We’re a team of passionate engineers dedicated to advancing aerospace. We’re generalists with specialist depth, united by a flat structure and a shared obsession with building things that work well. We move fast, stay pragmatic, and let engineering excellence speak louder than hierarchy.

WHO YOU ARE

You're an engineer with a solid understanding of composite materials and manufacturing techniques, able to rapidly develop a manufacturing process from the ground up to turn engineering data into real hardware. You thrive in a hands-on, interdisciplinary environment where seamless collaboration with design, production, quality, supply chain and all other supporting teams is critical to achieving success. You're excited about building an aircraft manufacturing line from scratch and partnering closely with our manufacturing leaders to build a next-generation aircraft factory.

WHAT YOU’LL DO

Help stand up Astro Mechanica's airframe manufacturing operation from scratch, including facilities, workflows, tooling concepts, equipment and consumables needs, with a focus on both rapid implementation and future scalability

Work directly with the airframe engineering and design teams to translate designs, analyses, and requirements into executable manufacturing plans

Support and coordinate layup, bonding, curing, trimming, assembly, and rework activities to meet aggressive development milestones

Establish and continuously improve manufacturing processes, build sequences, tooling approaches, and process documentation

Maintain strong presence on production floor to drive builds and resolve issues

Collaborate cross-functionally with Design, Tooling, Quality, and Production teams to ensure manufacturability and smooth execution

Create manufacturing instructions and support development of internal processes specifications

Design tools and fixtures directly or via collaboration with internal tool design team or contractors (Also support management of tool schedule and delivery to factory and setup)

Be responsible for quality inspection of the products you will produce

Collaborate with suppliers to develop processes, procure composite parts and materials

Perform first article inspections to ensure initial builds meet dimensional and quality standards

Seek out new manufacturing techniques and technologies that will increase manufacturing throughput and quality

WHAT WE’RE LOOKING FOR

7+ years of experience in high variability composite manufacturing, including prototyping and airframe fabrication

Experience working with composite materials and processes (prepreg layup, wet layup, bonding, curing, trimming, repair, drilling and fastening)

Experience developing manufacturing processes for complex composite layups and/or aerostructure assemblies from the ground up

Experience working with metallic airframe components and composite-to-metal interfaces

Experience building or scaling manufacturing operations, labs, or shops in a development or flight hardware environment

Experience mentoring and partnering with technicians

Experience working directly from engineering drawings, ply books, CAD models, and evolving build definitions

Strong project management skills

Proficiency in at least one industry standard CAD system, preferably NX

Demonstrated experience designing and developing composite tools and/or assembly fixtures

Strong understanding of GD&T

Experience providing DFM feedback

Experience with quality inspection methods (dimensional, NDI, in-process)

Source · Astro MechanicaFirst seen 2 NovOriginal ↗